- 50″ x 10″ table size
- R8 spindle taper
- 60-4200 RPM spindle speed
- Head tilt (forward and backward) +/- 45°
- Head swivel (side to side) +/- 90°
- Table Size – 10” x 50”
- T-Slots – 3” x 5/8”
- Table Travel – 32”
- Saddle Travel – 16”
- Knee Travel – 16”
- Maximum Quill Travel – 5”
- Quill Diameter – 86 mm
- Spindle Taper – R8
- Spindle Speed Range – 60-4200 RPM
- Head Tilt – +/- 90
- Spindle Motor Power – 3 HP
- Power Requirement Control – 110V; 1P; 8A
- Power requirements, machine – 220/440V; 3P; 8.5/4.25A
- Maximum Weight on Table – 850 lbs.
- Machine Weight – 2800 lbs.
- Machine dims l,w,h, – 78” x 103” x 69”
- Maximum rapid feed – 100 IPM
- Precision 7207 CP4 spindle bearings
- Chrome hardened and ground quill
- Meehanite castings
- Slide ways are Turcite coated
- Wide way surfaces are hardened and ground
Machine Options
- Glass Scales on table and saddle
- Auxiliary Function hardware box
- Electronic Handwheels
- Remote Stop/Go switch
- Power Drawbar
- Halogen Worklamp
- Chip Pan / Splash Shield
- Coolant Pump
- Spray Coolant
- Table Guard Enclosure
- Limit Switches
- Vise
KMX Control Specifications
Control Hardware
- Digital Servo Amplifiers – custom designed
for ProtoTRAK operation - C. Servo Motors – rated at 280 in-oz.
continuous torque are twice that required - Precision Ball Screws – in the table and saddle
- Modular Design – simplifies service and maximized
uptime - 115V/60HZ/10 amps
- Feedrate Override of programmed feedrate and rapid
- Polycarbonate Sealed Membrane Keypad to lock out
contamination - 9.0” Color LCD
- Windows® operating system
- USB port for interface with a storage device
- Rugged Industrial PC
- RJ45 Port and Ethernet card for Networking
- Glass Scale on quill for Z-axis readout
Software
- Clear, uncluttered screen display
- Prompted data inputs
- English language – no codes
- Soft keys – change within context
- Selectable two or three-axis CNC
- Inch/mm selectable
- Convenient modes of operation
- Diameter Cutter Compensation – allows programming
of the part rather than the center of the tool path - Circular interpolation – makes arcs and any size hole
easy to do with standard tools - Linear Interpolation – to machine lines at any angle
- Conrad – provides automatic corner radius
programming with one data input - Incremental and Absolute – programming can
be mixed within an event - Error Messages – to identify programming mistakes
- Fault Messages – for system self-diagnostics
- Parts Graphics display
- Look – a single button to view graphics during programming
- Math Help – for finding points in a prompted format
with graphical representation of prompts - Machine Tool Error Compensation and Backlash
Compensation custom set on mill after installation - Selectable Inch/mm measurement readout
- Jog of X and Y from 1 to 100 inches per minute
- Selectable 2 or 3-axis operation
- AGE Auto Geometry Engine
DRO Mode features
- Incremental and absolute dimensions
- Jog at rapid with override
- Powerfeed X, Y or Z (3-axis models)
- Teach-in of manual moves
- Servo return to 0 absolute
- Tool offsets from library
- Go To Dimensions (Optional with TRAKing®)
- Fine/Course handwheel resolution (Optional with TRAKing®)
Program Mode features
- Auto Geometry Engine
- Geometry-based programming
- Tool Path programming
- Scaling of print data
- Programming of Auxiliary Functions
(when present in original control)
Three-axis Geometry conversational programming
(3-axis models)
- Incremental and absolute dimensions
- Automatic diameter cutter comp
- Circular interpolation
- Linear interpolation
- Look –graphics with a single button push
- Event editing within the program
- Conrad – automatic corner radius
- Math helps with graphical interface
- Tool step over adjustable for pocket routines
- Selectable ramp or plunge cutter entry
- Subroutine repeat of programmed events
- Nesting
- Subroutine Rotate about Z axis for skewing data
- Subroutine Mirror of programmed events
- Copy repeat for editing of repeated events
- Copy rotate for editing of rotated events
- Copy mirror for editing of mirrored events
- Run Island, Helix, Thread Mill and Engrave events
when present in an imported ProtoTRAK program
Programmed Canned Cycles
- Posn/Drill – single point
- Bolt Hole – series of points evenly spaced around a circle
- Mill – straight line in any direction
- Arc – any portion of a circle
- Pocket – a rectangle, circle or irregular and all
the material inside, includes finish cut - Profile – a perimeter of a rectangle, circle or
irregular shape, includes finish cut - Repeat, Rotation, Mirror – of programmed
events with or without offset
Set Up Mode Features
Service Codes
- Software
- Machine Setup
- Advanced Diagnostics and service logs
- Operator Defaults and options
- Set Pocket and Face Mill step-over
(in Service Codes) - Tool library
- Tool names
- Tool length offset with modifiers
- Tool path graphics with adjustable views
- Verify – solid model representation of finished part
(as programmed)
Run Mode Features
- TRAKing (Optional)
- 3D CAM file program run
- 3D G code file run with tool comp
- Real time run graphics with tool icon
Program In/Out Mode Features
- Program storage to USB flash drive
- CAM program converter
- Converter for prior-generation ProtoTRAK programs
- DXF/DWG file converter (Offline version only)
- Selection of file storage locations
- Preview graphics for unopened files
- Networking
- Save Temp to save current program, tool offsets
and home positions for running the next day
with minimal setup
Options
- Remote Stop/Go (RSG) switch
- USB thumb drive for program storage
and transfer. - Offline programming system
- DXF and Parasolid programming on Offline
Control Options
KMX Offline programming
- All features of the ProtoTRAK KMX organized
to run on your PC - Program and set up your jobs and then load
into the ProtoTRAK KMX - Windows operating system (will not work with Mac OS)
- Converter Package for Offline
(requires purchase of KMX Offline Programming) - Verify
- Solid model representation of machining the part
including the tool path
The DXF File Converter
- Import and convert CAD data into ProtoTRAK programs
- DXF or DWG files
- Chaining
- Automatic Gap Closing
- Layer control
- Easy, prompted process you can do right at the machine
The Parasolid File Converter
- Generate ProtoTRAK KMX programs from the
data in the solid file .x_t 3D CAD format - No specialized knowledge required
TRAKing/Electronic Handwheels Option (not available on all machines)
- Electronic Handwheels on X and Y
(replaces the mechanical handwheels) - TRAKing of programs during program run
- Go To Dimensions
- Selectable Fine/Coarse handwheel resolution