Machine Tools

DL 55

Travel (X/Z) (mm) (inch) 350 x 1,530 (13.78″ x 60.24″)

Guideway Type BOX Way

Spindle speed (rpm) 1,700

Max. No. of Tool (pcs) 12

DL 60L

Travel (X/Z) (mm) (inch) 470 x 3,270 (18.50″ x 128.74″)

Guideway Type BOX Way

Spindle speed (rpm) 1,400

Max. No. of Tool (pcs) 12

DL 22LMS

Travel (X/Z/B/Y) (mm) (inch) 470 x 3,270 (7.48″ x 21.65″ x 22.83″ x -)

Guideway Type (X/Z/B/Y) BOX Way

Main spindle speed (rpm) 1,400

Number of Tool (pcs) 12

DL 22SY

Travel (X/Z/B/Y) (mm) (inch) 220 x 1,050 (8.66″ x 41.34″ x 37″ x ±2.17)

Guideway Type (X/Z/B/Y) BOX Way

Main spindle speed (rpm) 3,500

Number of Tool (pcs) 12

TRAK TC820SI

Hardened Box Ways on a Solid Casting provide increased rigidity, better damping, and less vibration for all purpose heavy duty cutting.

12-Station Bolt-On Turret for 0.75″ tooling with hydraulic locking system provides a reliable, precise interface between the machine, the tool and the work piece.

Coolant Through Turret efficiently dissipates chips and heat during machining. This greatly enhances cutting performance, accuracy, surface finish and tool life.

Manual Tailstock with Hydraulic Quill provides additional support for longer workpieces. Quill stroke of 4.13″ with MT4 taper.

4,000 RPM Spindle with 2.56″ Bar Capacity provides high axial thrust and generates minimal heat. It uses four P4 class angular bearings for optimal support and rigidity.

Tool Setting Arm and Probe with user-friendly interface for fast and reliable tool setup.

Direct Drive on X and Z Axes provide a rigid connection between the motor and the ballscrew for optimum servo control. This enhances accuracy and eliminates backlash.

Automatic Lubrication controlled by the CNC system monitors and distributes oil to the box ways and ballscrews to ensure all critical components are always lubricated with the correct amount of oil.

Standard Coolant System features a 20-gallon tank and pump providing coolant through tool @ 30 psi. High-pressure coolant option also available.

SIMOTICS M-1PH8 Asynchronous Induction Spindle Motor with 14.75 HP continuous — capable of handling extreme duty cycles and short rise times.

Chip Conveyor features an internal collection and side discharge system with a high rate of material removal. Chip cart is optional.

High Performance Servo Motors with excellent positioning accuracy.

Other Standard Features:

Small footprint and generous 8.66″ maximum turned diameter and 20″ maximum turned length.
Heavy Machine Tool Construction provides mass for rigidity and heavy cuts.
Solid Casting for vibration absorption and rigidity.
Precision Ground Ballscrews
Guarding on All Axes to protect the castings, ballscrews and drivetrain systems.
7.88″ Hydraulic 3 Jaw Chuck for A2-6 spindle nose
787 IPM Feedrate on Z-Axis and 590 IPM Feedrate on X-Axis with aggressive acceleration and jerk control for ultra-fast positioning and reduced cycle times.
Absolute Position Encoders to eliminate homing and enhance precision.
Fine Chip Strainer has a metal screen with 1.7 mm openings to prevent large chips from clogging the coolant pumps.
Large Single Front Door with large viewing window for easy access and integration with automation.

FFG DMC DL 40V

DL 40V

Travel (X/Z) (mm) (inch) 200 x 350 (7.87″ x 13.78″)

Guideway Type BOX Way

Spindle speed (rpm) 4,000

Max. No. of Tool (pcs) 8

FFG DMC DL 40VTT

DL 40VTT

Travel (X/Z) (mm) (inch) 200 x 350 (7.87″ x 13.78″)

Guideway Type BOX Way

Spindle speed (rpm) 4,000

Max. No. of Tool (pcs) 8

FFG DMC DL 60V[L]/60V[L]M

DL 60V[L]/60V[L]M

Travel (X/Z) (mm) (inch) 260 x 480 (10.24″ x 18.90″)

Guideway Type BOX Way

Spindle speed (rpm) 3,000

Max. No. of Tool (pcs) 12 / M:BMT65

FFG DMC DL 80V[L]/80V[L]M

DL 80V[L]/80V[L]M

Travel (X/Z) (mm) (inch) 390 x 780 (15.35″ x 30.71″)

Guideway Type BOX Way

Spindle speed (rpm) 2,000

Max. No. of Tool (pcs) 12 / M:BMT75

JOHNFORD DMC Series

The extensive Johnford DMC series of 27 moving-table bridge mills provides a comprehensive selection of machine sizes and capabilities.

Machine X-Y-Z travels range from 36″ x 36″ x 30″ (3455 mm x 3455 mm x 760 mm) to 196″ x 157″ x 32/42″ (4978 mm x 3989 mm x 812/1067 mm), with W-axis travel optional on the largest machines. Spindle tapers include CT-40 (HSK-63) and CT-50 (HSK 100). Spindle power, depending on the machine, ranges from 15 hp to 35 hp.

Most models have one-piece column and bridge castings. Massive Z-axis heads and Y-axis saddles feature square box ways coated with Turcite and have diagonally arranged ribs engineered to minimize distortion than can result long-time heavy duty service. The X-axis table traverse is accomplished via heavy duty Schneeberger roller linear ways for accurate positioning of heavy work pieces. Large diameter, pretensioned ballscrews and powerful servo motors also aid positioning accuracy.

Ergonomics are designed to facilitate easy loading and unloading. Twin screw-type conveyors plus a caterpillar conveyor ensure complete chip removal with little manual cleaning.

YOU JI VLS Series

You Ji VLS-2000ATC vertical turning lathes are large, high precision, heavy-duty machines, competitively priced for heavy-duty turning of large size workpieces. Maximum turning diameter is 98.4″ (2500 mm). The rigid double columns, cross rail, and machine base are Meehanite castings, heavily ribbed to minimize thermal distortion and dampen vibration.

The X and Z axes are a rigid box way design coated with Turcite B. The Z axis is a large 9″ x 9″ (228 mm x 228 mm) square cast steel ram that is rigid even when extended its full 37.4″ (950 mm) length. Class 3 ballscrews are 2.48″ (63 mm)-dia. and driven directly by servo motors, eliminating belts or gears. The hydraulically clamped cross rail moves on box ways in 7.87″ (200 mm) increments.

The heavy-duty spindle incorporates a high-precision 44.5″ (1130 mm) dia. O.D. / 35.5″ (901 mm) dia. I.D. Timken cross roller bearing to endure high axial and radial loads. Twin 50 hp (100 hp total) Fanuc high-torque spindle motors are coupled with twin 2-speed ZF gear boxes that transmit power through an intermediate gearbox. The table is driven by a Class-1 ring gear with dual pinion gears that provide further gear reduction and torque multiplication. Spindle/table torque is 41,133 lb-ft, providing the power for heavy duty machining. The spindle can support a table load of 22,000 lbs.

An optional C-axis utilizes twin spindle motors and twin pinion drives in tandem to produce precise positioning and repeatability without the need for a separate C-axis servo motor and gearbox. Positioning is less than 10 arc seconds while repeatability is less than 5 arc seconds.

The standard 12-station automatic tool changer stores 50-taper tools, and other tool change options are available. The umbrella style automatic tool changer provides shortest route tool selection and is completely shielded from chips and coolant, which wash directly into the standard chip conveyor